For the "Do It Yourself" type
of home owner below is a detailed guide on how to re-hang your
closet doors with new rolling bypass door tracks for smoother
operation.
1.Remove the closet doors: Removing the aluminum guide at the bottom
will make this easier - also remove the four small wood blocks
on the upper front of the doors these keep the door from coming
off the track. Careful lifting the doors they are heavy!
2.Remove the original wooden track: This can be done with a wrecking
bar. Be sure to take out all remaining nails and/or screws.
3. Measure
the inside height of the closet: Measure the insidefrom the floor to the ceiling.
Subtract 3-1/4" from the measurement - this will give you
the new height for the doors.
4. Cut
the doors to height: Measure from the bottom edge of the door
and mark at the new measurement - cut doors at the top. You will
need to use a circular saw with the appropriate blade and a guide
for a clean straight cut.
5. Install
the rollers: The Roller bracketsattach to the top edge of the doors (note there are 4 rollers
2 pair - the pair are different - 2 have a shorter offset 2 a longer
offset) install the rollers at a distance between 2-3/4"
and 3-1/4" from door side edge. Install only 2 screws in
each roller for now to allow for adjustment. Note that the rollers
with the shorter offset are installed on the Outside Door - this
is important for proper spacing and line up with the aluminum door
guide.
6. Measure
closet opening: It is best to measure this at top of the closet. Using a 2x4 rip the length so that
you end up with a piece that has a cross section of 1-1/2"
x 1-5/8" then cut this piece to lengh approx. 1" shorter
then the opening dimension. Orient the piece as shown butt it
up against the existing piece. Pre-drill and install with 3"
#8 screws.
7. Install
steel track: Follow the provided instructions - with the exception
that the front of the track needs to be 3/4" from the inside
of the trim piece - and you will also need to drill additional
holes next to the existing ones approx. 1/4" to either side.
Be sure to orient the track with the hook shape facing towards
the back of the closet.
8. Install
doors: Hang the inside door first followed by the outer. Tilt
the door in and hook the wheels into the track - slide back and
forth to make sure the wheels are securely in the track and the door glides
freely.
9. Install
the aluminum door guide: The guide may need to be repositioned to
insure that doors are perindicular to floor. Use a level on the
door to check this.
10. Make
final adjustments to the rollers to level doors and set the gap
at the bottom which should be approx. 1/4"-3/8" add third screw
to the roller brackets.
11. If
the doors have been previously cut at the bottom and the door
guide groove is gone - use the guides that come with the bypass
door track kit. It is also recommended to use these guides if
you have a three door closet.