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| For the "Do It Yourself" type of home owner below is a detailed guide on how to re-hang your closet doors with new rolling bypass door tracks for smoother operation. |
| 1. Remove the closet doors (removing the aluminum guide at the bottom will make this easier - also remove the four small wood blocks on the upper front of the doors these keep the door from coming off the track). Careful lifting the doors can be heavy! |
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| 2. Remove the original wooden track (this can be done with a wrecking bar) Be sure to take out all remaining nails and/or screws. |
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| 3. Measure the inside height of the closet from the floor to the ceiling. Subtract 3-1/4" from the measurement - this will give you the new height for the doors. |
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| 4. Cut the doors to height. Measure from the bottom edge of the door and mark at the new measurement - cut doors at the top. You will need to use a circular saw with the appropriate blade and a guide for a clean straight cut. |
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| 5. Install the rollers at the top edge of the doors (note there are 4 rollers 2 pair the pair are different 2 have a shorter offset 2 a longer offset) install the rollers at a distance between 2-3/4" and 3-1/4" from door side edge. Install only 2 screws in each roller for now to allow for adjustment. Note that the rollers with the shorter offset are installed on teh Outside Door - this is important for proper spacing and line with the aluminum door guide. |
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| 6. Measure closet opening width at top. Using a 2x4 rip the length so that you end up with a piece that has a cross section of 1-1/2" x 1-5/8" then cut this piece to lengh approx. 1" shorter then the opening dimension. Oreient the piece as shown but it up against the existing piece. Pre-drill and install with 3" #8 screws. |
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| 7. Install steel track following the provided instructions - with the exception that the front of the track needs to be 3/4" from the inside of the trim piece - and you will also need to drill additional holes next to the existing ones approx. 1/4" to either side. Be sure to orient the track with the hook shape facing towards the back of the closet. |
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| 8. Install doors hang the inside door first followed by the outer. Tilt the door in and hook the wheels into the track - slide back and forth to make sure the wheels are securely in the track. |
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9. Install aluminum door guide. The guide may need to be repositioned to insure that doors are perindicular to floor. Use a level on the door to check this. |
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| 10. Make final adjustments to the rollers to level doors and set the gap at the bottom which should be approx. 3/8" add third screw to the rollers. | |
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11. If the doors have been previously cut at the bottom and the door guide groove is gone - use the guides that come with the bypass door track kit. It is also recommended to use these guides if you have a three door closet. |
< Door Guide Note |
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